Capabilities

CAD CAPABILITIES

Conceptual design & Design calculations
Detailed engineering design and GD&T
Value Engineering & Design Optimization
Parametric & Non-parametric 3D-modeling
Alternate designs and value engineering
Composite modeling
Structural & Mechanism design and validation
3D Scanning, RE & Computer Aided Inspection
Design Failure Mode and Effects Analysis
Design for Manufacturing and Assembly
Plastic Mould, Patterns, Jigs & Fixture design
Legacy data conversion, 2D to 3D conversion
Manufacturing and ED generation

CAE CAPABILITIES

Structural analysis - Static, Dynamic (Linear and Non-linear)
Thermal analysis (Steady state, Transient)
Stability & Buckling
Fluid Structure interaction
Composite optimization
CFD, Thermal and Flow simulation
Product optimization and weight reduction
Product validation using alternate materials
Process simulation - Moldflow simulation
Modal and Durability analysis
Fatigue and fracture analysis

RE CAPABILITIES

3D white light Scanning
3D Scan to CAD Conversion
3D Model from CT Image
Product Redesign
Surface analysis
Manufacturability Analysis
Parametric CAD Modelling
Quality control & 3D inspection

PROTOTYPING (3D Printing) CAPABILITIES

Sketch Model
Mock-ups
Form Study Models
Proof of Principle Model
User Experience Models
Visual Models
Functional Prototypes
Mould for Batch Production
Jigs & Fixtures

BATCH PRODUCTION - PLASTICS

Vacuum Casting
- PU Based ABS, PC (rigid/Transparent Parts)
- PU Based PP, PE
- PU Based Flexible parts

Suitable for 20 no's sample size for simple plastic and rubber parts.

Wax moulding parts for casting.

Injection Moulding
- Precision Injection moulding
- Machine for R&D and short runs

BATCH PRODUCTION – PRECISION PARTS

CNC TOOLING

Post Processing of Metal 3dprinted parts
Batch Production of Titanium, Inconel, Aluminum Alloy, magnesium, Epoxy etc.
Machining of Jigs & Fixtures
Machining on the reworks of moulds
Proto/Master development by CNC machining
Soft Tooling (Small Batch production) for plastic and rubber parts/Products
Hard Tooling (Mass Production) for Plastic and Rubber parts/Products

PRODUCT VALIDATION

Noise Vibration Harshness
- Functional test
- Random Test
- Sine Test
- RSTD Test
- Shock Test
Form & Surface Analyzer
- Profile dimension
- Roughness Finish Texture
- Waviness
- Shape form Topography
- Flatness warpage planarity
- Volume area
- Step-Height Depth thickness
- Wear Inspection

Fatigue Test
- Mechanical Fatigue
- Multiaxial Fatigue Testing
- Stress corrosion cracking
- Low-cycle (LCF) and High cycle fatigue (HCF) testing
- Life prediction methodology
- Structural component life prediction methodology
- Thermo / mechanical fatigue testing
- Through Zero (i.e., tensile / compression)
- Testing in environments (temperature or solution)
Wear Test
- Tribological properties of implants
- Wear resistance on plastics & FRP
- Friction Co-efficient
- Pin wear rate

PRODUCT VALIDATION

Polymer – PVT Material Analysis
- Prediction of polymer – polymer miscibility
- Prediction of service performance and service life of polymeric materials
- Material data derivation for performing pack, wrap, Flow and cool analysis
- Evaluation of volume changes, phase transitions and Degradation, etc.
- Process parameter Optimization
- Prediction of surface tension of polymer melts

Polymer - PVT Mould flow Analysis
- Generation of UDB file
- Prediction Evaluation and Optimization of processing of new materials
- Development of Process control methods

PRODUCT VALIDATION

Precision Injection moulding Machine
Plastic Injection Prototyping
R&D and short runs
Real time validation of simulation results
Validation of PVT results

PRODUCT VALIDATION


SL. NO.	MATERIALS OR PRODUCT TESTED	TYPE OF TEST	TEST METHOD SPECIFICATION
01	Fibre reinforced composites	Glass Fibre content / Double Lap shear / Fiber Areal Weight / Fire Retardancy / Ignition Loss / Lap Shear / Short beam Shear / Tension - Tension fatigue / Void Content / Volatile content /	IS 14856 / ASTM D 3528 / ASTM D 3776 / IS 14856 / ASTM D 2584 / ASTM D 3164 / ASTM D 2344 / ASTM D 3479 / ASTM D 2734 / ASTM D 3530 /
02	Plastic Materials and Products	Ash content / Chemical resistance / Water absorption / Shore A hardness, Shore D / Vibration / Flexural fatigue / fatigue Resistance (S-N) curve / Flammability (rate of burning) / Uniaxial fatigue / Density	ASTM D 5630 / ASTM D 543 / ASTM D 570 / ASTM D 2240 / ISO 2247 / ASTM D 7774 / ASTM E 739 / ASTM D 635 / ASTM D 7791 / ASTM D 792 /
03	Sandwiched Composite Materials	Water Absorption / Density of Core Materials / Compression strength / Shear Strength / Tensile strength	ASTM C 272 / ASTM C 271 / ASTM C 365 / ASTM C 393 / ASTM C 297 /
04	Acrylic Bone cement	Controlled fatigue test	ASTM F 2118 /
05	Baloon stents	Three point bending test	ASTM F 2606 /
06	Bone screw	Axial Pull Strength, Breaking Angle, Dimension, Maximum Torque, Torsional Yield Strength /	ASTM F 543 /
07	Containers	Vibration Test /	ASTM D 999 /
08	Foam	Compression set, Density	IS 7888
09	Medical Implants	Cyclic Fatigue Testing for Knee Joints / Cyclic Fatigue Testing for Knee Joints /	ASTM F 1800 / ASTM F 3140 /
10	Plastic smart cards	Dynamic Torsion test, Dimension of cards, Dynamic Bending test, Warpage.	ISO 10373-1
11	Rubber	Compression set / Cyclic fatigue / Wear resistance /	ASTM D 395 / ASTM D 4482 / ASTM G 99 /
12	Stents	Dimension Measurements	ISO 25539-2